Frankenstein and Son's Development Papers

Founded in 1854 by Philip Frankenstein, P Frankenstein & Sons Ltd was a textiles company located at the Victoria Rubber Works in Newton Heath, Manchester, which specialised in working with rubberised fabrics. It was incorporated as a limited company in 1925 and was popularly known as Frankenstein's.

The company manufactured rubber proofed piece goods, rubberised hospital sheetings, and rubber proofed and Gabardine raincoats. From the 1940s, it began producing inflatable lifesaving equipment and protective clothing, including specialised safety and survival equipment for the aviation industry.

In 1959, the company produced a prototype high pressure flying suit that circulated liquid through pipes incorporated within the clothing. Frankenstein's worked on the high pressure suit with another Manchester company, Baxter, Woodhouse and Taylor, which developed the seals between the high pressure suit and the helmet. The Frankenstein high pressure suit was used by NASA in trials to develop the spacesuit worn by astronauts in the Apollo missions.

In 1963, Frankenstein's acquired another Manchester-based rainwear manufacturer, Baracuta (Clothiers), expanding their production operations.

In 1968, Frankenstein's made the iconic yellow spacesuits worn in the Stanley Kubrick film "2001: A Space Odyssey"

By 1970, Frankenstein's was underperforming and was acquired by the investment company Slater, Walker Securities as part of their Allied Polymer Group. Allied Polymer Group separated from Slater, Walker Securities in 1971, taking Frankenstein's and two other companies with it.

A V Roe and Co Ltd, more commonly known as Avro, was an aircraft manufacturer based in Manchester. One of the first manufacturers of aircraft, the company operated from 1910 until 1963. Avro was founded by brothers Alliott and Humphrey Verdon Roe and was based originally in the basement of the Everards Elastic Webbing Company's factory at Brownsfield Mill in Ancoats, Manchester. Avro also rented a shed at Brooklands airfield, where the finished aircraft were sold.

Alliott Verson Roe was the aircraft designer, having already constructed a successful aircraft, the Roe I Triplane, in 1909. The Roe I was the first aircraft completely built from British components. Previous aircraft designs had used parts imported from overseas.

Humphrey Verdon Roe was the managing director of the company, bringing funding for the new enterprise from the family webbing company that he also ran.

In 1911 Roy Chadwick joined the company as Alliott’s personal assistant, working as a draughtsman. Chadwick became the firm's Chief Designer in 1918.

The Avro 500, or Avro E, was the company's first mass produced aircraft. It took its first flight in March 1912. Eighteen of these were built, with most of them entering service with the Royal Flying Corps. In the same year, Avro prototyped the Avro F and Avro G, which were the world's first aircraft with fully enclosed crew accommodation, but neither went into production.

September 1913 saw the first flight of the Avro 504. This was a development of the Avro 500 and was purchased by the War Office. As a result, it would see front line service during the early years of the First World War, but was later used primarily for training pilots. The Avro 504 was manufactured for a period of 20 years, with 8,340 being produced in total. The success of the Avro 504 led the company to move to a factory in Miles Platting, Manchester, followed in 1914 by an extension to the company's new works at Newton Heath, which was completed in 1919.

Following the end of the First World War the lack of new orders caused severe financial problems for Avro and in August 1920 68.5% of the company’s shares were acquired by Crossley Motors, who needed additional factory space to build automobile bodies. Avro continued to operate, building aircraft at the Newton Heath works, and testing them at Alexandra Park Aerodrome in South Manchester until 1924, when flight testing moved to Woodford Aerodrome in Cheshire.

In 1928, Crossley Motors sold their stake in Avro to Armstrong Siddeley in order to pay off losses they had incurred on other projects. Avro became part of the Armstrong Siddeley Development Company, prompting Alliott Verdon Roe's resignation from the company. Chief Designer Roy Chadwick remained at Avro, overseeing the production of training aircraft. Chadwick designed the Avro Tutor in 1930, followed by the twin engine Avro 652, which was later developed into the multirole Avro Anson. The Tutor was bought in large quantities by the RAF.

In 1935, Avro became a subsidiary of Hawker Siddeley.

As tensions in Europe increased, resulting in the outbreak of the Second World War, Avro returned to the production of military aircraft, producing the Avro Manchester, Lancaster and Lincoln bombers. The twin engine Manchester was unsuccessful, partly due to its Vulture engines. Replacing the Vultures with four Rolls-Royce Merlin engines resulted in the more successful Lancaster. 7,377 of these were produced and saw active service during the war. In 1944, the Lancaster was further developed into the Lincoln, the last piston engine bomber in Royal Air Force service.

In order to meet rising demand Avro opened a new factory at Greengate, Chadderton, in 1938, where almost half of all Avro Lancasters were produced, with final assembly at Woodford Aerodrome. The following year, Avro also established an experimental department at RAF Ringway, now known as Manchester Airport, and a shadow factory at Yeadon Aerodrome, now Leeds-Bradford Airport. The Yeadon factory produced 5,500 aircraft including Ansons, Lancasters, Yorks and Lincolns.

Towards the end of the Second World War, Avro put into production a number of civil airliners, in order to make up for a drop in military orders. One of these designs was the Lancastrian, which was a conversion of the Lancaster bomber. The second was the Avro York, which was also based on the Lancaster but used a different fuselage. Production of this would be limited until 1944 due to the focus on military aircraft. The final design that the company produced was the Tudor. This used many components from the Lincoln but suffered from the fact that it wasn’t sufficiently advanced when compared to existing designs and as a result it did not achieve many orders. Despite this both the York and Tudor were used in the Berlin Airlift.

On 23rd August 1947 Roy Chadwick was killed in a crash involving a prototype Tudor 2 that was undergoing testing. Despite this his impact on the company continued, as he had already begun design work on a number of aircraft that Avro went on to produce.

In 1948 Avro produced the Tudor 8 which was powered by four Nene jet engines. This design retained the tail wheel undercarriage, which placed the engine exhausts close to the ground. As a result, the company replaced this with a tricycle undercarriage for the Tudor 9. The design became known as the Avro Ashton, which first flew in 1950. Although this was one of the first jet transport aircraft it was primarily used for research and it was not intended to enter service.

On 30th August 1952 the Avro 698 made its first flight. This was a four engine jet bomber that had been developed to replace existing piston engine designs. Further development of the design resulted in the Avro 707 and the Avro 710. The 710 was not put into full production as it was considered too time consuming to develop. The 698 entered service in 1956 under the name Vulcan, with an improved B.2 version introduced in 1960. The Avro Vulcan was retired in 1984 after having only being using in combat once, during the 1982 Falklands War.

During the late 1950s the company developed the 748 turbo-prop airliner. This successful design was sold around the world and was later developed into the Ashton transport by Hawker Siddeley. The same period also saw the company’s weapons research division begin development of the Blue Steel nuclear missile.

During 1963, parent company Hawker Siddeley restructured its aviation subsidiaries. Each subsidiary had operated under its own brand name, but from July 1963 all subsidiaries were merged into Hawker Siddeley's Aviation Division, which was operated as a single brand. The missile division of the company would become part of the Dynamics Division. Avro as a company ceased to exist, but the Avro was later reused by British Aerospace for their 146 regional airliner, known as the Avro RJ.

The Royal Aircraft Establishment (RAE) was formed in June 1918 when the Royal Aircraft Factory (RAF) was renamed, partly to avoid its abbreviation being confused with the newly formed Royal Airforce. In addition to this renaming there was also a shift away from the production that had previously been undertaken on the Establishment’s Farnborough site, and an increased focus on the research and development that was seen as its main role in the aviation industry, although a small number of aircraft continued to be constructed on site until the end of the war in November 1918. As part of this the sites function was defined as being to conduct experimental and development work on aeroplanes and engines, the testing of experimental instruments and accessories, undertaking flying instrument development for which there was little commercial demand, investigating failures within aircraft and components, liaison with industrial contractors for research purposes, technical supervision during construction of experimental machines, being available for approach for approval of designs and stressing of new aeroplanes, and the issue of airworthy certificate and of technical publications.

The first director of the newly renamed RAE was W. Sydney Smith, who had replaced Henry Fowler as head of the RAF in April 1918. With the new focus on research and development he brought about some reorganisation of the departments with some being established or changed to focus on specialist areas including aerodynamics, engines, physics, instruments, metallurgy, mechanical testing, chemistry and fabrics.

With the end of the First World War the RAE underwent a large reduction in staff and resources, with the numbers employed falling from 5,052 in November 1918, to 1,380 by the mid-1920s. There was a similar reduction in funding, with only 3.9% of the Air Estimate being allocated to the site in 1922, but research would continue to be conducted despite these difficulties.

In 1919 there was also a shift away from purely military work as several companies approached the RAE for assistance with the design and handling characteristics of their new civil aircraft. The first Certificate of Airworthiness was also issue to a civilian aircraft at this time. As well as this 1919 also saw the beginning of the early helicopter work undertaken by Louis Brennan. Based in one of the airship sheds on the site he continued testing until 1925 when it crashed during a demonstration and the Air Ministry cut the project’s funding.

In 1920 the Wireless and Photography department was formed, illustrating the growing importance of these technologies, and more sophisticated equipment was installed in the structures department to test wing loading, replacing the previous method of using sandbags to weight aircraft components.

The research activities of the RAE continued throughout the 1920s. These included comparisons between the results gains from full scale flight tests and those from models tested in wind tunnels as well as theoretical studies of stability and other flight characteristics. Other work included the development of an early variable pitch propeller and the testing of many of the new types of aircraft that were being developed by numerous companies. The development of oxygen systems for aircrews was also undertaken due to the increased altitudes that were being encountered both in tests and in everyday flight.

Also, during the 1920s a great deal of research was undertaken in the development of aircraft catapults. These used a compressed air and hydraulics to launch aircraft and would be later developed for use on the Royal Navy’s large warships. Further work would be undertaken on inflight refuelling and 1927 would see the start of experiments to develop turbine engines by Alan Arnold Griffith. There was also a great deal of work undertaken on the RAE Larynx, an pilotless aircraft designed as a guided anti-ship weapons and seen as a predecessor to both cruise missiles and modern drone aircraft. Seven of these were produced and tested and, although it did not enter production, it was the start of the development of numerous drone aircraft that were used for gunnery targets, such as the Queen Bee that was used by the Royal Navy during the 1930s.

The development of photographic equipment was an important area of development in the interwar period and in 1929 the RAE produced the first of its F24 aircraft cameras. This was fitted to many aircraft during the Second World War for aerial reconnaissance and would continue to be used until the mid-1950s. An Instrument and Photographic Department was also formed to help with the development of equipment for aerial photography, reflecting its growing importance both in military and civilian circles. The problem of spinning in aircraft was also tackled at this time with the production of a 12ft wind tunnel in which to conduct tests. This was followed in 1935 by a 24ft tunnel that was used to test air and water-cooled engines and other full size components. A 660ft tank was also built to test the hydrodynamics of seaplane hulls. Finally, in 1937 an additional wind tunnel was constructed that was able to operate at 600mph, reflecting the growing performance of aircraft at the time.

The declaration of war in August 1939 ““made little fundamental change in the policy and work of the Establishment since it was the expected culmination of what was known as the ‘Expansion Scheme’ which had been going on progressively since the adoption of a national rearmament policy in 1935”. Despite this there was a great deal of expansion with the number of staff increasing to 6,000 and new runways and hangars being constructed, which brought the airfield site up to 800 acres.

Despite the site’s importance, the RAE was only bombed once during the course of the war. This occurred on 16th August 1940 when eight aircraft dropped a total of 20 bombs, although only half hit the site with the rest falling on nearby houses. Three members of staff were killed, and work was disrupted for three days but would then resume, with some operations being dispersed to other sites.

During the war a large number of new systems were developed, including a gyro gun-sight that improved the accuracy of fighter aircraft and early forms of airborne RADAR, which were tested by the Radio Department. Tests on captured enemy aircraft were also undertaken as were early tests on models of the Gloster E28/39, Britain’s first jet aircraft. Advances were also made in aerial photography and a new bombsite was also developed as was a rocket propelled catapult designed to fire aircraft from merchant ships.

In August 1941 Beatrice Shilling, known as Tilly, developed the R.A.E. Restrictor, better known as Miss Shilling’s Orifice. This was developed to prevent loss of power in aircraft performing negative ‘g’ manoeuvres during combat and was a simple washer fitted to the fuel pipe that prevented the engine from being flooded by fuel. Although it did not completely solve the issue it did allow for quick low ‘g’ manoeuvres to be conducted and bought time for a more permanent solution to be developed by Rolls-Royce, in the form of pressure carburettors.

With the end of the Second World War in 1945 the RAE again underwent a reduction in staffing. From a wartime peak of around 6,000 this dropped to approximately 3,000 as many of the site’s personnel returned to the civilian industry. Also, in March of the same year research into piston powered aircraft ceased and all attention was focused on jet propulsion. In November 1945 the RAE was opened to the public in order to illustrate the site’s war work. Not only was the site opened but there was also a display of British and German aircraft which drew a great deal of attention.

In the immediate post war years research continued, although at a much reduced intensity, and included a great deal of research into transonic flight characteristics. Some of this was undertaken using rocket propelled models dropped from aircraft in flight. Some research was also conducted on the Miles M.52 prior to this project’s cancellation. A further area of investigation at this time was the installation of flexible decks on aircraft carriers. This hope to replace the undercarriage of aircraft with a sprung rubber deck on ships. It was hoped that this would increase the performance of aircraft, but it was never implemented in service. A more successful design was the angled flight deck, which was proposed by the Naval Aircraft Department and, after a model was produced and refinements implement, this was adopted as standard for all aircraft carriers at the time.

In 1948 the Society of British Aircraft Constructors moved their annual display to Farnborough. This would continue to be held annually on the site until 1962, when it changed to a biannual display in partnership with the Paris Air Show. Although initially this was only open to British designs from 1974 it became the Farnborough International Airshow. In 1952 the air show was the site of an major accident when a de Havilland DH110 broke up during a display and crashed into the crowd, killing 31.

During the 1950s a substantial amount of testing was undertaken on many new civilian designs if aircraft and, even though some of these did not enter service, a great deal of technical information was gained from the experiments. Helicopters also began to undergo testing at the RAE with numerous aspects of their design being tested. 1952 also saw the arrival of an Avro 707 which was used to examine the aerodynamic properties of delta wings, data that would be later used in the design of Concorde and the Avro Vulcan.

Following the loss of two Comet aircraft in 1954 the RAE was the site of a major investigation into the causes of their loss. Parts were salved from both of the crashes and brought back to Farnborough where they were pieced back together. Further to this a large water tank was built where a complete Comet body was repeatedly pressurised to investigate the effect of repeated pressurisation and depressurisation. Other Comets were also sent to the RAE to conduct flight trails and other investigations. All of these tests found that the aircraft had been lost due to the failure of the structure and led to a redesign of the type, as well as a greater understanding of the science of metal fatigue.

By 1958 the structure of the RAE had developed to have the following departments: Aerodynamics, Armament, Armament and Instrument Experimentation, Carrier Equipment, Chemistry, Electrical Engineering, Experimental Flying, Guided Weapons, Instruments, Instrument and Photographic, Mathematical Services, Mechanical Engineering, Metallurgy, Naval Aircraft, Radio, Rocket Propulsion and Structures.

1958 also saw the beginning of calculations on the TRIDAC analogue computer as well as the launch of many of the rocketry projects that the RAE was involved in. These were the Skylark and Black Knight rockets that were both tested at the Woomera facility in Australia.

During the 1960 the RAE was involved in a number of projects ranging from the development of the UK3 satellite, the first UK satellite, and the TSR2 aircraft to the invention of high strength carbon fibre. RAE scientists would also be present at the first launch of the Blue Streak rocket in 1964. This period also saw work undertaken as part of the development of Concorde, including testing the airframe for the effects of heat and stress.

In 1970 the Royal Aircraft Establishment was involved in the launch of the R1 satellite by the Black Arrow rocket from the Woomera test site. This was the responsibility of the space department and built on the work they had undertaken on the previous Black Knight system. They would also have design authority for the Prospero satellite that was launched in 1971 and the Ariel IV, launched in 1973.`` 1970 also saw the opening of the RAE Museum on the site. For the rest of the 1970s the RAE was involved in the development of satellite and senor systems, for both military and civilian uses. The increase in importance of the satellite research was demonstrated in 1988 when the RAE changed its name to the Royal Aerospace Establishment.

On 1st April 1991 the Royal Aerospace Establishment merged with the Admiralty Research Establishment, the Aeroplane and Armament Experimental Establishment, the Royal Armament Research and Development Establishment and the Royal Signals and Radar Establishment to form the Defence Research Agency. This brought together all of the previously independent Defence Research Establishments before it was itself merged with other departments to form the Defence Evaluation and Research Agency in 1995. Research flying would continue at Farnborough under these new institutions until 1994 when this end and in 2003 all Ministry of Defence operations on the airfield ceased.

The Air Ministry was created to oversee the formation of the Royal Air Force an amalgamation of the Royal Flying Corps and the Royal Naval Air Service. As well as overseeing and managing the affairs of the Royal Air Force it also issued specifications for aircraft to aircraft companies. The prototype aircraft would be tested by the Ministry who would then assigned it with a name.

Has written several academic papers on thermal biology.

Worked at the Ministry of Technology, Engineering Physics Department, Royal Aircraft Establishment, Farnborough c.1955-1970.

Worked in the Oxygen Section, Royal Aircraft Establishment, Farnborough c.1955-1980.

Worked for the RAF Institute of Aviation Medicine, c.1950-1960.

Air Vice-Marshal Professor John Ernsting was recognised worldwide as a leading authority in aviation medicine; his pioneering work led to the development of special life-support equipment allowing military aircrew and civil aircraft to operate at extreme altitudes.

Ernsting was commissioned into the RAF Medical Branch in 1954. For 25 years he worked in the altitude division of the Institute of Aviation Medicine (IAM) at Farnborough, and he specialised in studying the physiological aspects of flying at high altitudes, including protection against hypoxia and decompression sickness, leading teams carrying out the research and development of specialised pressure suits, helmets and breathing assemblies needed for new higher flying aircraft.

The work he co-ordinated at the IAM on cabin pressurisation also led to an acceptance that the cabin pressure in Concorde should be 6,000ft, rather than the internationally-agreed 8,000ft for airliners operating at lower altitudes. His finding also influenced the design of emergency oxygen supplies in airliners, and also influenced the size of the cabin windows in Concorde.

In 1971 he was appointed its head, with responsibility for research, teaching and the direction of the specialist staff. During the late 1960s he was the RAF's aeromedical project officer for the development of the British versions of the American-built F-111, Phantom and Hercules aircraft.

He also conducted research into a system of generating an oxygen supply in a combat aircraft. During a sabbatical year at the USAF School of Aerospace Medicine, he worked on a development of the idea, which was eventually installed in the later marks of the Harrier aircraft.

He returned to the IAM in 1980 as deputy director of research. He was chairman of the aeromedical and life-support system working parties for the Tornado and for the formative phase of the Eurofighter project. In 1988 he was appointed commandant of the IAM, a post he held until his retirement in December 1992. He remained a civil consultant for the next two years.

He also placed great emphasis on correct and realistic training, and played a key role in the creation and development of the RAF's Aviation Medicine Training Centre.

On leaving the RAF he moved to King's College, London, to teach and conduct research in human and aviation physiology. He was the honorary civil consultant in aviation medicine to the RAF, aeromedical adviser to BAE Systems and a past president of the International Academy of Aviation and Space Medicine.

Ernsting was a member of numerous specialist and international working parties, and chaired a number of Nato committees and workshops. He wrote many professional papers and was the co-editor of Aviation Medicine, the standard reference for all civil and military aviation medicine practitioners.

He was elected a Fellow of the Royal College of Physicians, of the Aerospace Medical Association and of the Royal Aeronautical Society and was awarded many national and international prizes. He was appointed OBE in 1959 and CB in 1992.

Ian B Wright worked in the Development Division of Frankenstein and Sons Ltd, a waterproof clothing manufacturing company based in Manchester. Along with his colleague Steve Sullivan, Wright was involved in the designing and testing of a full pressure suit in collaboration with A V Roe & Co Ltd and the Aeroplane and Armament Experimental Establishment at Boscombe Down. The suit was intended for use by pilots of the Royal Air Force Bomber Command flying V Bombers at very high altitudes. The development of ultra high altitude protective clothing came to an end in Britain when the V-Bomber force operations changed to relatively low altitude interdiction.

13th September 1923 – 17th July 1987 expert in survival and space medicine, and flight surgeon to the Apollo/Soyuz Mission

Group Captain Dr Peter Donald George Venus (P.D.G.V.) Whittingham was born in South Shield on 13th September 1923. He would be educated at the Royal Grammar School, Newcastle, before attending the Newcastle School of Durham University to study medicine. After graduation he would join the Royal Airforce in 1948, serving in the Medical Service for 30 years and would eventually retire as a Group Captain.

Whittingham would work at the RAF Institute for Aviation Medicine, located on the Farnborough Airfield, and this work would make him an expert in survival medicine. He would be involved in the study of a wide range of subjects including marching in flying boots, pressure suits, flying clothes for tropical weather, water deprivation, emergency rations and other problems of survival. Much of this research was undertaken on himself, and on several occasions, he would suffer from the bends and chokes. Beyond this work, he would also lecture for the other parts of the British military as well the U.S. Airforce, Commonwealth Committee on Defence, NATO and several other organisations. In 1959 he would be awarded an OBE for his work.

In 1955, he co-authored a proposal to introduce pressure suits into the RAF, including specific details of recommended equipment, which was subsequently referred to by the Manchester company P Frankenstein & Sons Ltd in their development of a full pressure flying suit for sub-orbital flight.

In 1975 he was seconded to NASA and was later he was appointed as a flight surgeon on the joint American-Soviet Apollo/Soyuz Mission. He was the first and only British doctor to be appointed to this role. Following the end of this mission would also be a consultant to the European Space Agency between 1976 and 1978.

As a result of his varied work, P.D.G.V. Whittingham was a member of the Association of Flight Surgeons and the International Academy of Aviation and Space Medicine.

On 17th July 1987, he would die in Aldershot at the age of 63.